Quality, Safety, and Efficiency in Every Aspect of Manufacturing Operations
Audited by: | Date | Company |
|---|
[Your Name] | [Date] | [Your Company Name] |
Factory Premises and Documentation
| Review of manufacturing facility's cleanliness and organization. |
| Check for necessary certifications and compliance with regulatory documents. |
| Examination of safety and sanitary procedures in practice. |
| Assessment of overall facility layout and workflow efficiency. |
| Verification of waste disposal methods and environmental impact considerations. |
| Review of emergency response plans and evacuation procedures. |
Process Control and Quality Assurance
| Evaluate process and product control systems. |
| Verify the effectiveness of error detection and defect prevention methods. |
| Check consistency and reliability of product quality tests. |
| Assessment of process variability and its impact on product quality. |
| Validation of process change control procedures. |
| Review of statistical process control (SPC) implementation and analysis. |
Personnel and Training
| Ensure competency of staff based on roles and responsibilities. |
| Review staff training programs and their effectiveness. |
| Assessment of cross-functional training opportunities. |
| Validation of training records and documentation. |
| Review of employee performance appraisal systems. |
| Analysis of employee engagement and satisfaction surveys. |
Supplier Quality Management
| Evaluate supplier qualification procedures. |
| Analyze the quality of raw materials supplied. |
| Check supplier performance assessment procedures. |
| Validation of supplier communication channels. |
| Assessment of supplier risk management strategies. |
| Review of contingency plans for potential supply chain disruptions. |
Product Handling and Storage Conditions
| Verify proper product package conditions for transportation and delivery. |
| Check control mechanisms for storage temperature, humidity, and other necessary parameters. |
| Inspection of stock rotation and expiration date controls. |
| Assessment of product handling procedures during loading and unloading. |
| Validation of inventory management systems. |
| Review of transportation security measures. |
Machine Equipment Maintenance and Calibration
| Assessment of preventive maintenance activities. |
| Review of equipment calibration records. |
| Verification of machine functionality and safety features. |
| Evaluation of spare parts availability and inventory management for critical equipment. |
| Validation of equipment change control procedures. |
| Inspection of maintenance logs and documentation of equipment history. |
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